Honeywell HC900 Hybrid Advanced Loop and Logic Controller

Honeywell
Hybrid Advanced Loop and Logic Controller
HC900
Description: 

The Honeywell HC900 Hybrid Controller is an advanced loop and logic controller offering a modular design sized to satisfy the control and data management needs of a wide range of process equipment. When combined with the optional 1042 or 559 Operator Interfaces that are fully integrated into the controller’s database, configuration and setup time is minimized. This powerful combination together with Honeywell’s performance proven control technology provides users an ideal solution for process control. Open Ethernet connectivity with Modbus TCP Protocol also allows network access using a variety of HMI/SCADA software.

Easy-to-use Windows-based Hybrid Control Designer software, operable over Ethernet, an RS232 port or modem connection, simplifies controller and operator interface configuration. It provides advanced monitoring functions for debug, allows run-mode configuration changes while maintaining process control, uploads the complete, annotated graphic controller and operator interface configuration, plus supplies an array of reports for enhanced documentation.

The HC900 Controller provides superior PID loop control and more robust analog processing than most logic controllers without compromising logic performance. A separate, fast scan cycle executes a rich assortment of logic and calculation function blocks. Logic blocks may also execute in the same scan with analog function blocks for time critical events. These function blocks may be fully integrated into a combined analog and logic control strategy for uncompromising control performance.

Features: 

• Non-redundant and Redundant Architectures
• PID Control with auto-tuning
• Up to 960 points with remote I/O
• Boolean Logic programming
• Robust assortment of over 100 algorithms
• Advanced Floating Point Math Functions
• Extensive Alarm and Event Monitoring
• Up to 256 Isolated, Universal Analog Inputs
• Remote I/O Racks
• I/O Insert/Remove under power
• LED on/off indicators on digital I/O
• Graphic Function Block Configuration – 400, 2000 or 5000 blocks
• Fast updates – 27 ms logic, 0.5 sec analog
• Open 10MB or 10/100MB Ethernet interface using Modbus/TCP
• Peer-to-peer communications via Ethernet
• E-mail alarm/event messaging on priority
• Stored recipes, SP profiles, sequences, schedules
• Ramp/Soak Setpoint Programmers
• Setpoint Schedulers with multiple outputs
• Sequencers with 16 Outputs each

Specifications: 
  C30 C50 C70R
Controller Design Modular design with metal rack enclosure, power supply, controller CPU and user selectable
I/O module types.
Rack Mounting and
Installation
Surface mounting with 4 screws in back of rack. Installation Category II, Pollution Degree 2, IEC 664, UL840 Installation coordination
Controller I/O
support
4, 8, or 12 I/O slots per Rack None (requires remote I/O
racks)
Remote I/O racks None 1 w/o hub, using Ethernet direct cable. Up to 4 with recommended Ethernet hub(s). 1 w/o hub, using Ethernet direct cable.
Up to 5 with recommended Ethernet switching hub(s).
Remote I/O interface type None Separate Ethernet 10Base-T port on CPU, RJ-45 connection, dedicated communications link Separate Ethernet 100Base- T port on CPU, RJ-45 connection, dedicated communications link
Remote I/O Distance None 328 ft. (100 m.) – controller to remote rack or controller to hub. Up to two hubs per connection, 984 ft. (300 m.), maximum distance.
I/O Capacity
Combined Analog and Digital 192 960
Analog Inputs 96 256
Analog Outputs 64 64
Rack Size
4 I/O slot chassis 5.4"(137mm) H" x 10.5"(266.7mm) W x 6" (151.7 mm) D (rear mounting plate extends height to 6.9" (175.3mm)
8 I/O slot chassis 5.4"(137mm) H x 16.5"(419.1mm) W x 6" (151.7mm) D (rear mounting plate extends height to 6.9" (175.3mm)
8 I/O slot chassis with redundant power support 5.4"(137mm) H x 20.9"(530.9.1mm) W x 6" (151.7mm) D (rear mounting plate extends height to 6.9" (175.3mm)
12 I/O slot chassis 5.4"(137mm) H x 22.5"(571.5mm) W x 6."(151.7mm) D (rear mounting plate extends height to 6.9" (175.3mm)
12 I/O slot chassis with redundant power support 5.4"(137mm) H x 26.9"(683.3mm) W x 6."(151.7mm) D (rear mounting plate extends height to 6.9" (175.3mm)
CPU rack N/A N/A 5.4"(137mm) H x
10.3"(261.6mm) W x 6" (151.7mm) D (rear mounting plate extends height to 6.9" (175.3mm)
I/O Wiring
Type Removable terminal blocks
Terminal Block Styles 2, Screw terminal or Euro-style, tin-plated or gold-plated (for DC connections)
Gauge wires Screw terminal – #14 to 26 AWG, solid or stranded Euro-style - #14 to 26 AWG, solid or stranded
Shield terminals Optional brackets mounted top/bottom of rack
Power (P01)
Voltage Universal power, 90 to 264VAC, 47 to 63 Hz
In Rush Current 7 Amps peak-to-peak for 150 ms at 240VAC
Power wiring 130 VA
Fuse Internally mounted, non-replaceable fuse. User installed external fuse.
Power (P02)
Voltage Universal power, 90 to 264VAC, 47 to 63 Hz
In Rush Current 7 Amps peak-to-peak for 120 ms at 240VAC
Power wiring 90 VA
Fuse Internally mounted, non-replaceable fuse. User installed external fuse.
Normal Scan Time 500ms. Each analog input card has its own A/D converter providing parallel processing.
Fast Scan Time 53ms for up to~250 fast logic blocks
67ms for up to ~315 fast logic blocks
107ms for up to ~400 fast logic blocks
27ms for up to ~250 fast logic blocks
53ms for up to~500 fast logic blocks
67ms for up to ~780 fast logic blocks
107ms for up to ~1040 fast logic blocks
133ms for up to ~1300 fast logic blocks
53ms for up to~500 fast logic blocks
67ms for up to ~780 fast logic blocks
107ms for up to ~1040 fast logic blocks
133ms for up to ~1300 fast logic blocks
267ms for up to~2500 fast logic blocks
Detection+Failover time from Lead to Reserve CPU N/a N/a Up to 4 analog scan cycles
Run-Mode Edit Transfer Time 3 normal scan times (1.5 sec. typical) for all configuration edits not applicable to I/O
Operating Modes Run (No configuration download in this position)
Run/Program (Download allowed)
Program (Outputs Off, initialization on download).
Offline mode is available via software selection (for AI calibration).
Maximum user configurable Function Blocks 400 2000 5000
Maximum Control Loops 8 32 32
System Blocks (Not user configurable) 100 (not part of 400, 2000 or 5000), for Alarm Group blocks, System block, Rack Monitor blocks, Communications
Loop Outputs Current, time proportional, position proportional, 3-position step (motor positioning), dual output [heat/cool])
Auto-tuning Accutune II, fuzzy logic overshoot suppression, applicable to all control loops
Setpoint Programmers 8 (independent programmers)
Ramp Types: Ramp Rate or Ramp Time
Time Units: Hours or Minutes
Segment Time: 0-99,999.999 hours or minutes
Program Cycles: Up to 100 or infinite, configurable segment range
Programmer Events 16, assignable to DO or internal status
Setpoint Profiles 99 profiles of 50 segments each stored in controller
Setpoint Scheduler Two (2)
Ramp type: Ramp time
Time units: Hours or minutes
Segment time: 0.001 to 9999.999 hours or minutes
Cycles: Per segment to 999 or infinite
Auxiliary Scheduler Setpoints Up to 8 setpoints, soak only
Schedule events Up to 16, assignable to DO or internal status
Setpoint Scheduler Schedules 20 Schedules stored in controller, 50 segments each
ItemDescriptionType
900R04-00014 I/O Slot RackRACKS
900R08-01018 I/O Slot RackRACKS
900R12-010112 I/O Slot RackRACKS
900R08R-01018 Slot Rack -Red. PowerRACKS
900R12R-010112 Slot Rack - Red. PowerRACKS
900PSM-0001Redundant Power Status ModuleRACKS
900P01-0001120/240VAC, 60WPower Supplies
900P02-0001120/240VAC, 28WPower Supplies
900P24-000124Vdc, 60WPower Supplies
900C71-0144-00Controller C70 CPU Config. SW & DocsCPU Assemblies
900C72-0144-00Controller C70 CPUCPU Assemblies
900C51-0244-00Controller C50 CPU Config.SW & DocsCPU Assemblies
900C52-0244-00Controller C50 CPUCPU Assemblies
900C31-0244-00Controller C30 CPU Config. SW & DocsCPU Assemblies
900C32-0244-00Controller C30 CPUCPU Assemblies
900C53-0244-00I/O Scanner (for remote rack)CPU Assemblies
900A01-0102Analog Input (8 channel)I/O Card Selections
900A16-0001Analog Input Hi level (16ch)I/O Card Selections
900B01-0101Analog Output, 0 to 20mA, (4 channel)I/O Card Selections
900B08-0001Analog Output, 0 to 20mA, (8 channel)I/O Card Selections
900B16-0001Analog Output, 0 to 20mA, (16 channel)I/O Card Selections
900G01-0102Digital Input, Contact type, (16 channel)I/O Card Selections
900G02-0102Digital Input, 24VDC (16 channel)I/O Card Selections
900G03-0102Digital Input, 24VDC (16 channel)Digital Input, 120/240 VAC, (16 channel)I/O Card Selections
900G32-0001Digital Input, 24VDC (32 channel)I/O Card Selections
900H01-0102Digital Output, Relays ( 8 channel)I/O Card Selections
900H02-0102Digital Output, 24VDC (16 channel)I/O Card Selections
900H03-0102Digital Output, 120/240 VAC (8 channel)I/O Card Selections
900H32-0001Digital Output, 24VDC (32 channel)I/O Card Selections
900K01-0001Pulse/Freq/Quad (4chan, 1Quad)I/O Card Selections
900W01-0044-44HC Designer Config. Software CDSoftware
900W02-0044-44HC Utilities Software/Documentation CDSoftware
900W02-0044-44HC Historian SoftwareTheSoftware